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Category Archives: Fumekiller

Categories Air Pollution Control, Dustkiller, Fumekiller, Mistkiller, Soldering fume extractor, Welding fume extractor Author poweradmin 0 Comments

Custom Solutions for Industry-Specific Pollution Control Needs

In today’s rapidly evolving industrial landscape, the need for efficient air pollution control cannot be overstated. Industries, in their quest for progress and production, often emit pollutants that pose significant threats to the environment and public health. Addressing these pollution concerns requires tailored solutions. Companies like Powertech Pollution Controls Pvt Ltd understand this necessity and have pioneered custom solutions catering to industry-specific requirements. This article dives deep into how specialized solutions, from fume extraction systems to mist collection, are revolutionizing the way industries manage pollutants.

The Spectrum of Pollution Challenges

Different industries present distinct pollution challenges. For example, the metal industry grapples with welding and soldering fumes, while woodworking industries battle with sawdust. Recognizing these differences is the first step toward effective air pollution control.

  • Welding & Soldering Operations: These release metallic fumes and gases. Welding fume extractors and soldering fume extractors are vital to ensure clean air and protect workers’ health.
  • Woodworking & Manufacturing Units: Fine dust particles are often released, demanding efficient dust extraction solutions.
  • Machining & Metalworking: These processes can produce oil mists, necessitating the need for efficient mist collection.

Custom Solutions by Powertech Pollution Controls Pvt Ltd

We have consistently been at the forefront of designing and manufacturing innovative solutions tailored to address the unique challenges posed by diverse industries.

  • Fume Extraction Systems: Our state-of-the-art electrostatic fume extraction systems not only tackle welding and soldering fumes but are also adept at handling chemical fumes and vapours. They ensure that harmful gases are swiftly removed from workspaces, guaranteeing a safer environment.
  • Dust Extraction: The company’s dust collectors are a testament to their commitment to safeguarding the environment. Designed for maximum efficiency, these systems capture fine particles, preventing them from becoming respiratory hazards or environmental contaminants.
  • Mist Collection: Powertech’s mist collectors stand out due to their advanced design, ensuring that even the finest mist particles are effectively removed. This is crucial in metalworking industries where oil mists can pose significant health risks and degrade air quality.

Why Custom Solutions Matter

Standardized solutions, though effective to an extent, may not offer optimal performance for specialized industrial needs. Custom solutions like those provided we provide address specific industry challenges with precision.

  • Efficiency:Custom-designed systems ensure that the exact type and amount of pollutants are managed effectively, optimizing energy use and guaranteeing clean air.
  • Longevity: Tailored solutions tend to have a longer operational life since they’re designed for specific challenges, reducing wear and tear.
  • Cost-Effective: In the long run, custom solutions, by virtue of their efficiency and longevity, prove to be more cost-effective than generic systems.

Conclusion

Air pollution control is not just about meeting regulatory standards; it’s about protecting the planet and ensuring the health and safety of workers. In this context, the approach of companies like Powertech Pollution Controls Pvt Ltd, where we emphasize custom solutions for each requirement, from fume extractors to dust and mist collectors, sets a benchmark for industries worldwide. As industries evolve, so too must the solutions that keep their environmental impact in check. Customization is not just a luxury—it’s a necessity for sustainable industrial progress.

Categories Air Pollution Control, Fumekiller, Soldering fume extractor, Welding fume extractor Author poweradmin 0 Comments

Electrostatic vs Mechanical Filtration: A Comparative Study

The pressing need for cleaner, breathable air has given rise to numerous air pollution control mechanisms. Amidst this arsenal of tools, two stand out due to their popularity and efficiency: electrostatic filtration and mechanical filtration. Both these systems have their unique advantages, especially when applied to environments where pollutants like fumes from welding or soldering are prominent. This article delves into the comparative study of these two filtration techniques, shedding light on their mechanisms, applications, and suitability.

Mechanical Filtration: The Basics

Mechanical filtration operates on a simple principle: physically trapping particles using a filter. The air, laden with contaminants, is forced through a medium-often a fibrous material-where the pollutants are physically trapped. One of the most common applications of this technology is seen in the welding fume extractor and soldering fume extractor systems, where metal fumes and particulates are effectively removed to safeguard workers’ health.

Advantages:

  • Straightforward in design and operation.
  • Can trap large particles effectively.
  • Readily available and widely used in multiple industries.

Limitations:

  • The efficiency can drop as the filter gets clogged.
  • Regular maintenance and filter replacements are needed.
  • May not effectively remove ultra-fine particles.
  • Requires a higher power consumption because of the larger pressure drop.

Electrostatic Filtration: Charged Cleaning

Electrostatic filtration harnesses the power of electrical charges to remove pollutants. As the air passes through, particles are ionized (given a charge). These charged particles are then attracted to oppositely charged plates, ensuring they do not re-enter the atmosphere. This system is particularly efficient when it comes to capturing smoke, mist, and fine particulates, making it an optimal choice for a fume extractor in environments with volatile pollutants.

Advantages:

  • High efficiency of 90–95% in capturing small particles.
  • Less airflow resistance, resulting in significant energy savings.
  • Long-lasting filters with little to no replacements in the lifetime of the system.

Limitations:

  • Efficiency can be affected by humidity and certain types of particles.
  • Initial costs may be higher than mechanical filters.

Which is Right for You?

Choosing between electrostatic and mechanical filtration often hinges on the specific application and the nature of the pollutants.

For environments like welding or soldering stations where there’s a mix of large and ultra-fine particles, a hybrid approach might be ideal. For instance, utilizing a welding fume extractor with mechanical filters to capture larger debris and an electrostatic stage to handle the finer particulates can offer comprehensive air pollution control.

On the other hand, in environments where ultra-fine particles dominate, an electrostatic fume extractor is the best bet, offering high efficiency and longer-lasting filtration.

Conclusion:

Both electrostatic and mechanical filtration have their places in the toolkit of air pollution control. Understanding the nuances of each, their strengths, and limitations, is key to deploying the right solution for your environment. Whether you’re soldering delicate electronics or welding large metal structures, there’s a filtration solution optimized for your needs.

With the increasing importance of ensuring clean, pollutant-free air in our workspaces, investments in efficient and effective filtration systems are not just beneficial but crucial. Make sure to consider the type of pollutants, their sizes, and the frequency of exposure when making your choice between these two stalwarts of filtration technology.

Categories Fumekiller, Soldering fume extractor Author poweradmin 0 Comments

Individual Soldering Fume Extractors for Single Soldering Stations

Even though the number of individual hand soldering or dip tinning stations are several in any assembly floor, many users prefer to use individual fume extractors for each station. This is for maximum flexibility during re-organising the stations according to the requirement of the day. The soldering station can be located elsewhere along with its dedicated fume extractor.

For individual soldering stations where relatively smaller components are soldered, we suggest the use of our Fumekiller® electrostatic soldering fume extractor model FK250 single pass filtration unit or the recommended FK250DP, dual pass fitration unit to be placed below the soldering station table. To capture the soldering fumes during soldering, we suggest the use of our self-balanced segmented extractor mini arm fitted to the edge of the table opposite to the operator seat.

The segmented self-balanced mini arm can be positioned as close as 3 to 4 inches from the fume generation spot to optimise the capture of fumes as well as operator comfort. During soldering the fumes are captured by the mini arm and routed to the Fumekiller® unit. Suction is provided using a low noise, high efficiency suction fan in the Fumekiller® unit.

Soldering fumes consists of fine particulates such as lead, flux, carbon, etc which are trapped in the Electrostatic filter modules and the clean air is released through the exhaust port.

For soldering of relatively larger components, possibly with multiple soldering spots such as larger PCBs, we suggest the use of a specially designed small SS booth with in-built lighting and an exhaust port on top of the booth. Here there is no requirement of the mini arm for capture of fumes. The exhaust port is connected to the Fumekiller® unit using PVC flexible hose.

The soldering is carried out within the booth confines. The fumes are sucked through the exhaust port and the particulates are filtered by the Fumekiller® unit.

Please note that the above are arrangements for soldering fume extraction using individual fume extractors each dedicated to a single soldering station.

Fume Working
Categories Fumekiller, Soldering fume extractor, Welding fume extractor Author poweradmin 0 Comments

Understanding the Mechanics of the FumeKiller® Fume Extractor

Understanding the Mechanics of the FumeKiller® Fume Extractor

In today’s industrial landscape, where the importance of clean and safe working environments is paramount, investing in efficient air pollution control equipment like a quality fume extractor is not just an option but a necessity. The Fume Extractor unit designed and developed by Powertech Pollution Controls and marketed under the brand of FumeKiller®, stands out as an exemplar in this domain, designed to safeguard the health of employees and ensure optimum operational efficiency in diverse industrial settings.

How Does the FumeKiller® Work?

The FumeKiller®, a top-of-the-line welding fume extractor and soldering fume extractor, that operates on the straightforward yet effective principle of electrostatic precipitation. Each unit is equipped with electrostatic filtration modules for filtration of air that passes through. The filter modules are 2-stage electrostatic filters, where the first stage consists of parallel plates that are charged at a voltage of 10kV and the second stage consists of plates that are alternatively charged (positive and negative) at 5kV. When any kind of fumes, smoke, mist, or dust passes through the FumeKiller®, the particulate matter is charged with a heavy positive charge in the first stage. When passing through the second stage of filtration, the positively charged particles stick on the to the negatively charged plates after which the filtered air is let out from the outlet.

The FumeKiller® extracts the contaminated air from the workplace, purifying it from harmful fumes and particles and then releasing clean air back into the environment. This cycle ensures the consistent maintenance of a wholesome working atmosphere, protecting workers from potential health hazards associated with prolonged exposure to industrial fumes and contributing significantly to air pollution control.

Advantages of using the FumeKiller®:

As a fume extractor, what sets the FumeKiller® apart from the regular mechanical filters is the pressure difference. Mechanical filters require more pressure difference to be created on either side of the filter to ensure effective filtration of the fume or dust particles. On the other hand, the FumeKiller® units do not have any blockage on the path of the air flowing through it, which directly implies that the pressure difference is significantly lower. Because of this, the FumeKiller® units also boast a significant reduction in the power consumption for their operation.

The FumeKiller® has a high-efficiency of filtration, effectively filtering over 90 – 95% of fume or dust particles that pass through it. In particular, the device’s efficiency in dealing with welding and soldering fumes, marks it as an invaluable asset for industries engaged in these operations.

The Significance of Investing in a Quality Fume Extractor

Why should industries prioritize incorporating a fume extractor like the FumeKiller into their operations? Beyond ensuring compliance with occupational health and safety standards, a high-quality fume extractor plays a pivotal role in protecting the well-being and productivity of employees. By mitigating exposure to harmful fumes, businesses can reduce health-related absenteeism and medical expenses, ensuring a more productive, healthier, and more satisfied workforce.

The FumeKiller® Fume Extractor: A Step Towards Optimal Air Pollution Control

In a world where industries are increasingly held accountable for their environmental footprint, investing in a quality welding fume extractor or soldering fume extractor like the FumeKiller® is a progressive step. The device’s efficiency in purifying air aligns with global efforts towards better air quality, showcasing a company’s commitment to environmental sustainability and the welfare of its employees.

Categories Fumekiller, Soldering fume extractor Author poweradmin 0 Comments

FumeKiller® applies as soldering fume extractor in a semi-centralised fume extraction system

At Powertech Pollution Controls Pvt Ltd, we provide a variety of mobile and fixed fume capture devices, under the brand name of Fumekiller® that are well-suited to capture most types of fumes, smoke, mist and fine dust from generating sources. Our Fumekiller® devices can be used for hand-soldering, wave-soldering, dip-tinning, automated soldering stations, etc. These fume extractors can be designed with suitable ducting and suction hoods to suit centralised as well as semi-centralised extraction .

Some of our reputed customers include India Nippon, Delta Electronics, Secure Meters, Lucas TVS, Centum Electronics, Rakon India among others.  

In an air-conditioned room, our client had 5 rows of soldering stations, where hand soldering was carried out on tables with the operators sitting in front. Each row of tables consisted of 10 soldering stations. With a calculation of 200 cubic meters per hour per station, it was decided that for the soldering fume extractor we would use the FumeKiller® model FK2000DPEM/1.5hp, which was then positioned at the head of the row of tables, mounted on anti-vibration mounts. PVC rigid pipes were used as ducting and routed below the tables throughout the length, covering the 10 stations.

At each soldering station, a duct break was introduced in order to provide a self-balanced flexible segmented suction arm with a suction hood for the capture of soldering fumes. Ten such arms were provided, one for each station. The arms could be positioned easily as required, with the suction hood placed about 5 – 6 inches from any soldering fume generation spot.

For 5 rows of tables, 5 no.s of Fumekiller® units were positioned, one at the head of each row  with ducting as mentioned above. During soldering the fume extractor was switched on. From each soldering station, the fumes generated were sucked through the suction hoods / arms and reached the fume extractor through the ducting provided. The soldering fumes were trapped by the electrostatic filtration system and the clean air released from the exhaust of the fume extractor into the room. Air-conditioned air was preserved from loss because of this arrangement.   

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